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Manager / Senior Manager, Process and Quality Control (Fab Operations), IME

Manager / Senior Manager, Process and Quality Control (Fab Operations), IME

Agency for Science, Technology and ResearchQueenstown, Otago, New Zealand
17 days ago
Job description

Manager / Senior Manager, Process and Quality Control (Fab Operations), IME

Agency for Science, Technology and Research – Queenstown

Leading a team responsible for the strategic design, implementation, and continuous improvement of all quality and process control systems within Fab Operations. This role is critical for ensuring world-class product yield, reducing defectivity, and maintaining strict compliance with customer specifications, internal quality standards, and relevant industry certifications.

Key Responsibilities :

  • Develop and drive a strategic roadmap for yield improvement and defect reduction across critical process modules.
  • Lead the design and maintenance of advanced, real-time Statistical Process Control (SPC) , Fault Detection and Classification (FDC) , and Advanced Process Control (APC) systems to stabilize and optimize all fabrication steps.
  • Cross-contamination management to achieve balance between research and development flexibilities in integration runsheet flow path vs process tools health and process repeatability.
  • Small volume prototype protocol and product and process control plan alignment and set-up with requestor, process margin runs till demonstration of product SPC repeatability and line defect and electrical yield.
  • Serve as the technical expert and primary quality interface for key customers, leading customer audits, addressing quality-related concerns, and driving customer-specific quality improvement plans.
  • Problem Solving : Direct and oversee high-level, cross-functional root-cause analysis (RCA) and corrective and preventive action (CAPA) teams for major process excursions, non-conformances, and field returns, utilizing methodologies like 8D or Six Sigma
  • Metrology & Inspection : Oversee the selection, qualification, and maintenance of all in-line and off-line metrology and defect inspection tools, ensuring measurement system accuracy (Gage R&R) and high data quality.
  • Process Window Definition : Collaborate with Process Integration and R&D teams to define, qualify, and stabilize robust manufacturing process windows for all new product introductions (NPI), ensuring Design for Manufacturability (DFM) principles are met.
  • Data Analytics : Leverage large-scale manufacturing data (Big Data) to identify subtle process drifts, predict failures, and proactively implement controls.
  • Lead, mentor, and manage a team of Quality Engineers, Process Control Engineers, and Technicians, setting performance goals, developing career paths, and fostering a culture of ownership and data-driven decision-making.
  • Collaborate closely with all stakeholders to balance the trade-off between quality stability, process efficiency, and tool uptime.

Required Qualifications :

  • Degree in Engineering, Materials Science, Chemical Engineering, or a related technical field.
  • Preferable 10+ years of experience in the semiconductor industry, with a minimum of 5 years in a leadership / management role focusing on Process Control, Quality Assurance, or Yield Engineering within a Fab environment.
  • Deep technical knowledge of semiconductor fabrication processes in different modules.
  • Expert-level knowledge of Statistical Process Control (SPC) , Design of Experiments (DOE) , Failure Mode and Effects Analysis (FMEA) , and Lean / Six Sigma methodologies (Black Belt certification highly preferred).
  • Strong leadership, presentation, and interpersonal skills, with the proven ability to influence and align technical and executive stakeholders.
  • We are an equal opportunities employer and welcome applications from qualified candidates.

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