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Senior Electronics Design Engineer
Senior Electronics Design EngineerMetalform (Dannevirke) LTD • New Zealand
Senior Electronics Design Engineer

Senior Electronics Design Engineer

Metalform (Dannevirke) LTD • New Zealand
4 hours ago
Job description

Metalform (Dannevirke) LTD – Manawatu District, North Island

Metalform is building the next generation of power wheelchairs , rugged, safe, and reliable mobility systems designed and manufactured in New Zealand. We’re hiring Senior Electronics Design Engineers to join a cross‑functional team working end‑to‑end : concept, prototyping, field trials, certification, and production.

Key Responsibilities

  • Design, develop, and validate electronics hardware for power wheelchairs, covering power systems, motor drivers, sensors, and communication interfaces.
  • Lead the design of high‑power BLDC motor control and power architecture (battery packs, BMS, DC‑DC converters, chargers) with attention to thermal performance, protection, and EMC / EMI compliance.
  • Develop safety‑critical circuits and mechanisms (e‑stop, watchdogs, redundancy, diagnostics, and fail‑safe paths) to meet healthcare‑level reliability.
  • Plan and execute rigorous testing and validation, including HIL, environmental stress testing, fault injection, and traceable verification.
  • Ensure compliance with healthcare and mobility standards through design practices, documentation, and collaboration with certification partners.
  • Collaborate closely with firmware, mechanical, and test teams to ensure robust system integration and continuous improvement from concept to production.

Essential Experience and Skills

  • Bachelor’s degree (or equivalent) in Electronics or Electrical Engineering.
  • 6+ years in electronics hardware design for safety‑critical or mobility / medical‑grade systems (e.g., powered mobility, healthcare devices, automotive).
  • Strong expertise in analog and digital circuit design, including schematic capture and PCB layout for high‑reliability systems.
  • Proficiency with hardware design tools (e.g., Eagle, Altium) and circuit / simulation tools.
  • Experience in power electronics : BLDC motor drivers, DC‑DC converters (buck, boost, flyback), and thermal management.
  • Solid understanding of embedded hardware interfaces (CAN, UART, I2C, SPI).
  • Strong troubleshooting and reliability engineering skills, including root cause analysis and FMEA / DFMEA.
  • Experience with HIL testing, environmental stress testing, and reliability validation.
  • Experience in EMC / EMI design and mitigation for compliance.
  • Knowledge of battery management systems (BMS), including safety and cell balancing.
  • Experience with safety standards and certification for medical / mobility devices.
  • Experience with wire harness and connector design for rugged, IP‑rated mobility applications.
  • Benefits

  • A chance to build technology that changes lives .
  • Career development in a growing team with a strong focus on innovation.
  • A friendly, fun, and innovative culture.
  • Competitive remuneration and benefits.
  • The opportunity to work end‑to‑end, from concept to production , on products made in New Zealand and shipped worldwide.
  • For more information on this role and others we have available please visit

    To apply for this position please submit your CV and a cover letter to

  • @metalform.co.nz, telling us about yourself and why you think you would be a good fit for our business.
  • The position is full time Monday to Friday 8 am‑5 pm. Occasional weekend work may be required.

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    Design Engineer • New Zealand

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